Why Use a Pressure Sensor with VFD?

In industrial and agricultural water supply systems, maintaining constant pressure is critical. A Variable Frequency Drive (VFD) paired with a pressure sensor creates a PID closed-loop control system that automatically adjusts motor speed based on real-time pressure feedback. This eliminates pressure fluctuations, reduces energy consumption, and extends pump lifespan.

This guide walks you through the complete wiring and parameter configuration process using the LAKINELE VFD300 N/T Series as an example.

What You Need

  • VFD: LAKINELE VFD300 N/T Series (or any model with analog input and PID function)
  • Pressure Sensor: 4-20mA or 0-10V output type (4-wire or 2-wire)
  • Water Pump: Matched to your VFD power rating
  • Wiring: Shielded signal cables recommended

Step 1: Wiring the Pressure Sensor to VFD

The pressure sensor connects to the VFD analog input terminals. Follow these steps:

  1. Red wire (signal positive) → Connect to the PC terminal on the VFD control board. This provides the 24V power supply to the sensor.
  2. Blue wire (signal output) → Connect to the AI2 terminal (Analog Input 2). This carries the pressure feedback signal (0-10V or 4-20mA) back to the VFD.
  3. Shield ground → Connect the cable shield to the VFD ground terminal (GND/E) to prevent electromagnetic interference.

Important: Use shielded cables for all analog signal wiring. Keep signal cables separate from power cables to avoid noise interference.

Step 2: Parameter Configuration

After wiring is complete, configure the VFD parameters for constant pressure water supply mode:

Set Function Mode (Parameter 29)

  1. Press the PRG key on the VFD keypad to enter programming mode
  2. Navigate down to Parameter 29 (Function Selection)
  3. Change the value to 06 — this selects the Constant Pressure Water Supply mode
  4. Press ENTER to confirm

Set Full-Scale Pressure (Parameter b0)

  1. Continue navigating to parameter b0
  2. Set the value to match your pressure sensor full scale — for example, enter 10 for a 10 kg (1.0 MPa) sensor
  3. Press ENTER to confirm

Set Target Pressure (Parameter b1)

  1. Navigate to parameter b1
  2. Enter your desired target pressure — for example, 5.0 means 5 kg (0.5 MPa)
  3. This value can be adjusted anytime based on your system requirements
  4. Press ENTER to confirm

Verify Settings

Return to the main display screen. You should see:

  • Left side: Your target pressure setpoint (e.g., 5.0 kg)
  • Right side: Real-time pressure feedback from the sensor

Step 3: Video Tutorial

Watch the step-by-step wiring and configuration video below:

How Does PID Constant Pressure Control Work?

The VFD uses a built-in PID controller to maintain constant water pressure:

  1. The pressure sensor continuously measures the actual pipe pressure
  2. The VFD compares actual pressure with the target setpoint
  3. If pressure drops below target → VFD increases motor speed → pump delivers more water
  4. If pressure exceeds target → VFD decreases motor speed → pump delivers less water
  5. This loop runs continuously, maintaining stable pressure regardless of demand changes

This is far more efficient than traditional on/off pressure switch control, which causes frequent starts/stops and energy waste.

Common Application Scenarios

  • Building water supply: Constant pressure for residential and commercial buildings
  • Agricultural irrigation: Stable water pressure for drip and sprinkler systems
  • Solar water pumping: Combined with solar panels for off-grid water supply
  • Industrial process water: Consistent pressure for manufacturing processes
  • Boosting systems: Maintaining pressure in high-rise buildings

Why Choose LAKINELE VFD300 Series?

  • Built-in PID function — No external controller needed
  • Multiple input configurations: Single-phase 220V and Three-phase 380V models
  • Power range: 0.75kW to 720kW
  • Sensorless vector control — Precise torque and speed control
  • RS485 Modbus communication — Easy integration with SCADA systems
  • Comprehensive protection: Overcurrent, overvoltage, overheat, overload

Need Help with Your Project?

Our technical team can help you select the right VFD and configure the optimal setup for your application. Whether you need a single unit or bulk orders for distribution, we offer factory-direct pricing and full technical support.

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